We conduct in-depth audits of industrial equipment assets to assess their current condition, detect potential failures, and identify areas for improvement. Using advanced diagnostic tools such as thermography, ultrasonic analysis, motor circuit testing, and power quality analysis, we provide reports with actionable insight, detailing equipment health and risk factors. Our audits help businesses optimize maintenance schedules, minimize downtime, and extend asset lifespan.
Our thermography services provide cost-effective, non-invasive thermal imaging to detect early signs of equipment failure before they cause costly downtime. We identify overheating components, electrical imbalances, insulation breakdowns, and mechanical issues that could lead to failures. We also provide thermography training for organizations that are looking to establish or bolster their PdM programs.
Our Ultrasonic Analysis services help businesses detect early-stage equipment failures by identifying various types of high-frequency sounds that indicate and help us to diagnose leaks, electrical faults, and mechanical issues. By catching these issues early, we're able to help businesses reduce energy waste, prevent unexpected failures, and extend equipment lifespan.
Power Quality testing helps us to identify root causes of early component failures. For example, phase imbalance of a 480V motor might actually be just a symptom, which can lead to a rapid decline in motor performance. The root cause in this situation might actually be non-linear loads (such as LED lighting), which can affect VFDs and motors. We use advanced power quality diagnostics to identify the root cause of early failures.
Our motor circuit services help businesses identify electrical imbalances, insulation breakdowns, and power anomalies that could lead to motor failures. By evaluating voltage fluctuations, current harmonics, and phase imbalances, we ensure motors operate efficiently and safely. These assessments are critical for reducing energy waste, preventing equipment damage, and optimizing electrical reliability.
We provide specialized training programs to equip maintenance teams with the skills needed to conduct predictive maintenance in-house. Our hands-on training covers ultrasonic inspections, thermographic analysis, vibration analysis, and electrical diagnostics. Additionally, we offer internal certification programs to ensure technicians meet industry standards and confidently apply PdM techniques.
Apex Reliability helps companies transition from reactive to proactive maintenance by implementing Reliability-Centered Maintenance (RCM) methodologies. We conduct failure mode analyses, identify critical assets, and develop maintenance strategies that balance cost and reliability. This approach helps businesses achieve higher uptime, lower maintenance costs, and improved safety.
At Apex Reliability, we recognize that no two businesses operate the same way, which is why we take a customized, data-driven approach to predictive maintenance. Rather than offering generic solutions, we work closely with each client to design maintenance strategies that align with their unique operational needs, industry challenges, and budget constraints. Our tailored approach ensures that predictive maintenance efforts maximize reliability, minimize downtime, and provide the highest return on investment (ROI).